Pipeline Isolation, Integrity, Testing, Connection, Repair & Maintenance

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STATS provide high quality solutions to ensure that the pipework and pipeline infrastructure of our clients meet the technical, safety and environmental standards required.
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HYDROSTATIC TEST
> Flanged Weld Test Tool
  Hydrostatic Test – Flanged Weld Test Tool
 
Flanged Weld Test Tools enable hydrostatic pressure testing of new flange welds. Use of the tool minimises the test system limits and reduces the time required to undertake the maintenance or modification work. The tools are designed with a single seal and flange configuration and are available in a range of sizes compatible with common pipe schedules and flange types / sizes.
 
  Operator Benefits:
Reduces system down-time and increases worksite safety by minimising pressure-test volume.
Operators save time and reduce costs by limiting test area to only the new weld or welded component.
Timely completion of maintenance & modification activities.
No requirement to flood & de-water gas systems.
No requirement for full system pressurisation beneficial to ‘mature’ systems by decreasing potential for spading / leakage.
Easily installed, tool activated in a matter of minutes.
Sale or rental options available, complete with full ancillary equipment.
Fully certified client training provided by highly trained STATS personnel to support Weld Test Tool hire.
   
  Key Features:
Simple, straight forward installation and operation.
Easily installed, tool activated in a matter of minutes.
Large section high quality elastomer seals ensure a leak tight seal, even in pitted pipework.
Designed with generous radial clearance to cope with typical internal obstructions such as weld beads, ovality, etc.
Tools can be configured to suit applications whereby Hydrotest is required on butt weld between flange and welded fitting such as an elbow or tee.
Suitable for use with most test mediums (liquid or gas).
High performance elastomer seals provide excellent radial expansion and relaxation properties, even after many operating cycles.
Robust construction ensures years of trouble free operation even in the harshest environments.
Suitable for installation in horizontal, vertical and inclined piping.
 
Specification:
Hydrostatic Test – Flanged Weld Test Tool
Size range: common pipe sizes ½"-36" as standard.
Sizes up to 48" available on request.
Hydraulically actuated above 2”.
Designed to provide recommended test pressure requirements up to ASME 2500#.
Separate fill and vent ports.
Pressure assisted sealing.
 
  Downloads:
Technical Data Sheet Flanged Weld Test Tool PDF
Animation - Typical Application

STATS comprehensive range of ancillary equipment is available on a rental basis to support our range of Hydrostatic Weld Test Tools. We can also supply competent Field Technicians to provide operators a full turnkey testing package, delivering a first class maintenance solution for their assets.

See our range of onsite services for more details:
>   Cutting & Beveling
>   Flange Facing
>   Bolting