Pipeline Isolation, Integrity, Testing, Connection, Repair & Maintenance

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PROCESS & PIPELINE ISOLATION
> BISEP™ - Dual Seal Line Stop
 
Process & Pipeline Intervention & Isolation - BISEP™, Dual Seal Line Stop

Pipeline intervention and isolation can be achieved using STATS patented BISEP™. The BISEP™ range provides double block and bleed isolation deployed through a single full bore branch or hot tap penetration.

This high integrity isolation is provided by a spherical dual seal plug which is deployed from a pressure competent launcher through an isolation valve and rotated towards the flow of pressure to be isolated.

The spherical head houses twin compression seals and provides a facility to bleed and monitor the intermediate annulus. The seal annulus port proves and monitors the seal integrity before and during intervention work. The BISEP™ head utilises the same compression seal technology as our Tecno Plug™ isolation tools.

The seals are activated by a hydraulic cylinder inside the plug which compresses the seals. The resultant radial expansion pushes the seals out to seal against the pipe bore. Further application of hydraulic pressure generates a rubber pressure in the seal elements which allows the annulus between the seals to be pressure tested. Line pressure acting against the tool pressure head maintains seal pressure creating a fail-safe feature providing actuation independent of the hydraulic system. The ejection load resistance is provided by the tool’s deployment head.

Once the BISEP™ is deployed and set in position the pipeline or valve maintenance / repair can take place safely and efficiently.

 
Applications:
Pipeline / launcher valve installation or replacement.
Pipeline / Riser inspection, repair, replacement or decommissioning.
Rerouting of process flow.
Mid-line pipeline repair due to anchor drags or a dropped object on the pipeline.
Isolate pressure vessels.
Water or gas injection line isolation.
Isolation of pipeline end manifolds, pipeline end terminals, subsea manifolds or skids for repair, upgrade or replacement.
 
Operator Benefits:
  Fully verifiable Double Block & Bleed isolation through single intervention point:
Dramatically increases safety over traditional line stop technology.
Single operation significantly reduces costs. (Single fitting, welding, inspection, scaffolding, crane and excavation costs).
Single operation significantly reduces workscope timescales, resulting in reduced
shut-down time.
Single fitting allows installation in restricted access piping.
Reduced inspection / quality control / hot work permits (single fitting).
BISEP™ technology complies with operator double block and bleed requirements.
Minimised production disruption on interconnected pipeline networks during valve repairs / tie-ins etc.
 


Key Features:

Annular bleed port proves and monitors the seal integrity before and during any intervention work.
Isolation integrity monitored through annulus, hydraulic set circuit and body vents continuously.
Design provides axial restraint through bearing on dual clevis plates (no single point failure).
Seal annulus bleed provides Zero Energy Zone.
Dual compression seals are more compliant and have a far higher success rate than traditional cup seals particularly in pitted pipework.
Self Energisation of seals maintains isolation integrity independent of hydraulic control circuit.
Negates the need for additional taps for bleed.
Can accommodate reinstatement pressure test.
BISEP™ isolation installed upstream of fitting, maintaining fitting in safe zone during workscope.
BISEP™ launcher ported to facilitate venting, purging and flushing of isolated section.
Can be deployed through conventional equal tee / clamp / branch.
 
Specification:
Size range: 3 ”– 36”.
For sizes 2" and below see STATS BI-STOP™ range.
Pressure range: up to 150 bar (+2100psi).
Design allows for deployment in high flow conditions.
   
  Downloads:
Technical Data Sheet Process & Pipeline Intervention & Isolation - BISEP™, Dual Seal Line Stop
Animation - Pipeline Replacement / Modification
Animation - Pipeline Removal / Decommission
Isolation Questionnaire
Hot Tapping Questionnaire
 

STATS can provide operators a full turnkey service, supplying permanent or temporary tie-in clamps (mechanical or welded fitting) with a branch diameter and angle to suit application, along with STATS patent pending dual seal slab valves and hot tapping services. Once the BISEP™ is recovered, STATS can provide a completion plug to provide permanent isolation to the branch off take and enable the removal of the slab valve allowing a blind flange to be fitted to the tie-in clamp.


See our range of associated Products and On-site Services for more details:
>   Mechanical Tie-In Clamps
>   Hot Tapping
>   Cutting & Beveling
>   Bolting

BISEP™, Tecno Plug™ & BI-STOP™ are Trade Marks of STATS (UK) Limited