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PROCESS & PIPELINE ISOLATION
> BISEP™ - Dual Seal Line Stop |
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Pipeline intervention and isolation can be achieved using STATS patented BISEP™. The BISEP™ range provides double block and bleed isolation deployed through a single full bore branch or hot tap penetration.
This high integrity isolation is provided by a spherical dual seal plug which is deployed from a pressure competent launcher through an isolation valve and rotated towards the flow of pressure to be isolated.
The spherical head houses twin compression seals and provides a facility to bleed and monitor the intermediate annulus. The seal annulus port proves and monitors the seal integrity before and during intervention work. The BISEP™ head utilises the same compression seal technology as our Tecno Plug™ isolation tools.
The seals are activated by a hydraulic cylinder inside the plug which compresses the seals. The resultant radial expansion pushes the seals out to seal against the pipe bore. Further application of hydraulic pressure generates a rubber pressure in the seal elements which allows the annulus between the seals to be pressure tested. Line pressure acting against the tool pressure head maintains seal pressure creating a fail-safe feature providing actuation independent of the hydraulic system. The ejection load resistance is provided by the tool’s deployment head.
Once the BISEP™ is deployed and set in position the pipeline or valve maintenance / repair can take place safely and efficiently. |
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Applications: |
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Pipeline / launcher valve installation or replacement. |
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Pipeline / Riser inspection, repair, replacement or decommissioning. |
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Rerouting of process flow. |
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Mid-line pipeline repair due to anchor drags or a dropped object on the pipeline. |
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Isolate pressure vessels. |
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Water or gas injection line isolation. |
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Isolation of pipeline end manifolds, pipeline end terminals, subsea manifolds or skids for repair, upgrade or replacement. |
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Operator Benefits: |
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Fully verifiable Double Block & Bleed isolation through single intervention point: |
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Dramatically increases safety over traditional line stop technology. |
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Single operation significantly reduces costs. (Single fitting, welding, inspection, scaffolding, crane and excavation costs). |
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Single operation significantly reduces workscope timescales, resulting in reduced
shut-down time. |
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Single fitting allows installation in restricted access piping. |
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Reduced inspection / quality control / hot work permits (single fitting). |
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BISEP™ technology complies with operator double block and bleed requirements. |
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Minimised production disruption on interconnected pipeline networks during valve repairs / tie-ins etc. |
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Key Features:
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Annular bleed port proves and monitors the seal integrity before and during any intervention work. |
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Isolation integrity monitored through annulus, hydraulic set circuit and body vents continuously. |
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Design provides axial restraint through bearing on dual clevis plates (no single point failure). |
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Seal annulus bleed provides Zero Energy Zone. |
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Dual compression seals are more compliant and have a far higher success rate than traditional cup seals particularly in pitted pipework. |
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Self Energisation of seals maintains isolation integrity independent of hydraulic control circuit. |
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Negates the need for additional taps for bleed. |
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Can accommodate reinstatement pressure test. |
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BISEP™ isolation installed upstream of fitting, maintaining fitting in safe zone during workscope. |
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BISEP™ launcher ported to facilitate venting, purging and flushing of isolated section. |
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Can be deployed through conventional equal tee / clamp / branch. |
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Specification: |
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Size range: 3 ”– 36”. |
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For sizes 2" and below see STATS BI-STOP™ range. |
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Pressure range: up to 150 bar (+2100psi). |
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Design allows for deployment in high flow conditions. |
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Downloads: |
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STATS can provide operators a full turnkey service, supplying permanent or temporary tie-in clamps (mechanical or welded fitting) with a branch diameter and angle to suit application, along with STATS patent pending dual seal slab valves and hot tapping services. Once the BISEP™ is recovered, STATS can provide a completion plug to provide permanent isolation to the branch off take and enable the removal of the slab valve allowing a blind flange to be fitted to the tie-in clamp.
See our range of associated Products and On-site Services for more details:
> Mechanical Tie-In Clamps
> Hot Tapping
> Cutting & Beveling
> Bolting |
BISEP™, Tecno Plug™ & BI-STOP™ are Trade Marks of STATS (UK) Limited |
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